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Print the stacked Headband .stl file that best fits the working envelope of your 3D Printer.
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Onyx Material (Nylon with chopped Carbon Fiber)
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0.250mm (Turbo) Layer Height
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Triangular Infill, 37% density, 3 Roof & Floor Layers, 2 Wall Layers and a base brim for stability.
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Carefully separate the parts and clean up any excess material.
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Cut 16.5" length of material.
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Mark elastic at 1.5”, 3”, 4.5” 12”, 13.5”, and 15” from one end.
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Fold the elastic at the marked locations and cut a 1/4" slit with scissors, this will produce 1/2" slits when unfolded.
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Place the plexiglass in front of you, turn the side with four holes up. Place the headband near the top edge, see the four pins (protrusions). We will use them to assemble the plexiglass, starting in the middle.
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Mount the plexiglass on the headband using the second hole from the right. Hold it with your thumb.
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Carefully straighten the right side of the headband along the plexiglass and insert the pin. As soon as the pin is through, you can release the thumb.
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Continue on the other side of the headband, apply the same approach. Straighten the headband, avoid bending the clear face shield.
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Take either end of the elastic strap and hook it around the protrusion on the end of the headband.
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Place the other end of the flexible band on the opposite side of the headband. Adjust the length if needed.
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Almost done!
Finish Line