Parts
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Start with the TOP of the bike box on the ground. The logos should be upside down.
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Remove the 4 bands on the outside of the box.
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Using a box knife, slit the packing tape around 3 sides on the bottom of the box. Be careful to not cut the cardboard.
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Unfold the 4 flaps on the bottom of the box.
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Carefully lay the box on the largest side. Ensure the bottom flap is folded under the box.
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Secure the remaining 3 flaps to the sides of the box using tape if necessary. The bottom should be fully open with no obstructions.
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Carefully roll the box onto the bottom. The foam inserts should be touching the ground after this step.
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Lift straight up on the box and set it to the side. DO NOT discard the box. The bike chassis should be upright and encased in 2 foam clamshells.
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Remove the plastic wrap around the foam.
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Remove all of the components packaged on the outside of the foam clamshells. The components are secured to the foam using packing tape. Use a box knife to cut the packing tape. Be careful to not damage the foam during component removal. Sit the components to the side.
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The foam clamshell is held in place using packing tape. Cut the packing tape at the clamshell seam.
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Carefully slide the 4 pieces of the foam clamshell away from the bike chassis.
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Remove the packing spacer located under the fan using a phillips screwdriver.
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DO NOT discard the packing spacer, screws, or washers.
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DO NOT discard the console box and bubble wrap.
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DO NOT discard the rubber caps from the foot pegs.
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Follow the standard assembly instructions provided to build the bike.
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Take the console off by removing the 4 phillips head screws securing the console to the mast.
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Disconnect the console wire.
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Loosely replace the 4 screws back in the console.
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Remove the batteries from the console.
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Remove the console mast using a 6mm hex-key.
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Disconnect the console wire. Ensure the console wire does not fall out.
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Remove both pedals using a 15mm wrench.
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Remove both foot pegs using the 6mm hex-key.
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Install the rubber caps over the exposed threads.
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Remove both arms using a 6mm hex-key and a 13mm wrench.
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Lower the seat into position number 1. Move the seat forward to position number 1. Tighten both pop-pins.
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Remove the rear stabilizer using a 6mm hex-key.
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Remove the front stabilizer using a 6mm hex-key.
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Install the front shipping spacer using the 2 phillips head screws and washers. Do not overtighten.
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Insert the console into the bubble wrap bag. Place the foam insert over the console screen.
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Insert the console into the console box.
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Place all of the fasteners and washers into a ziploc bag.
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Tape the pedals together using packing tape.
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Tape the foot pegs together using packing tape.
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Slide the 2 front foam clamshells over the front of the bike. The seams should line up.
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Slide the 2 rear foam clamshells over the rear of the bike. The bike will need to be lifted slightly in order to get the clamshells into position. The seams should line up.
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Tape the clamshells together in 4 spots using packing tape.
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Insert the right arm into the left side of the clamshell. Secure using 2 pieces of packing tape.
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Insert the left arm into the right side of the clamshell. Secure using 2 pieces of packing tape.
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Place the pedals into the left side of the clamshell in the spot shown in the picture. Secure using a piece of packing tape.
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Place the foot pegs into the left side of the clamshell in the spot shown in the picture. Secure using a piece of packing tape.
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Insert the rear stabilizer into the left side of the clamshell in the spot shown in the picture. Secure using 2 pieces of packing tape.
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Insert the console box into the left side of the clamshell in the spot shown in the picture. Secure using a piece of packing tape.
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Insert the front stabilizer(without turf tires) into the right side of the clamshell in the spot shown in the picture. Secure using 2 pieces of packing tape.
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Insert the console mast into the right side of the clamshell in the spot shown in the picture. Secure using a piece of packing tape.
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Roll the ziploc bag containing the fasteners up. Insert the ziploc bag into the right side of the clamshell in the spot shown in the picture. Secure using a piece of packing tape.
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Slide the open end of the box over the clamshell.
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Carefully roll the box on its top. Secure the bottom of the box using packing tape.
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Notify customer service that the bike is ready to be picked up.
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